COUNTING & BOTTLING
Start with the capsule or tablet, units per bottle and container. Coordinate each station and agree the integrated output after product trials.
A module map for planning. Station sequence, transfers and inspection locations are confirmed for each project. Individual machine maxima are not the output of a complete line.
COUNT & FILL
An eight-channel counting configuration for capsules and tablets, with product detection and bottle positioning.
Nominal reference: up to 50 bottles/min. Confirm count per bottle and actual product before setting the production rate.
A 24-channel counting station for larger counting-and-bottling projects, with buffering and rejection functions.
Output depends on product size and units per bottle. Coordinate upstream feeding and downstream bottle handling for the agreed line rate.
PROTECT THE CONTENTS
Cut individual sachets from a continuous ribbon and insert them into bottles. Review sachet format, cut position and bottle handling.
Confirm the selected sachet reel, cut position, bottle range and line utilities for the final configuration.
SELECT THE SUPPORTING STATIONS
Bottle unscrambler
Orient and feed round or square plastic containers.
Nominal max. 120 bottles/min; bottle-size dependent.
Cotton inserter
Insert cotton strips where the product and pack specification require them.
Nominal max. 60 bottles/min; container Ø20–120 mm.
Capper
Coordinate cap feeding and tightening with the bottle neck and cap.
Nominal max. 150 bottles/min; cap Ø20–65 mm.
Induction sealer
Match the induction liner, cap and container sealing surface.
Nominal max. 150 bottles/min; cap Ø15–70 mm.
Metal inspection
Review the product effect, container and test pieces for detection.
Passage reference: 165 mm high × 90 mm wide. Sensitivity confirmed by trial.
Bottle checkweigher
Inspect bottle weight and reject out-of-range units.
Reference weighing range 2–100 g. Accuracy and speed depend on bottle and conditions.
Labeler
Apply self-adhesive labels to the selected round bottle.
Nominal max. 180 bottles/min; round bottle Ø30–110 mm, height 30–200 mm.
Collection table
Collect bottles at the end of the selected workflow.
Reference disc diameter 1,000 mm; nominal max. 80 bottles/min.
Reference specifications describe the listed configurations. Output depends on the product, dose or count, package, tooling and operating conditions. Confirm the final model, utilities and trial criteria before ordering.
Bottle material, neck, closure, liner and label must suit each selected station. The documented unscrambler is for plastic containers; glass handling requires a separate review.
Review bottle and jar requirements ↗